MPW86 Wheel Drive
MobilePower™

MPW86 Wheel Drive

Summary Details

Size: 86mm brushless DC gear motor, 200mm wheel
Peak Torque: 35 Nm (310 lb.in)
Maximum Load: 227 Kg (500 lbs.) per wheel
Rated Speed: From 1.6 to 4.3 meters/second
MPW86 Thumbnail
MPW86 Thumbnail
MPW86 Thumbnail
MPW86 Thumbnail
MPW86 Thumbnail
MPW86 Thumbnail
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Complete Motion Solution

For a complete motion solution, the MPW86 is compatible with ElectroCraft's Universal and PRO Series drives.

Introducing ElectroCraft's new MobilePower™ MPW86 wheel drive, featuring a high torque-density brushless DC motor with integrated planetary gearbox and wheel assembly.

ElectroCraft's MPW86 integrates an 8-pole Brushless DC motor with a heavy-duty, single or two-stage planetary gearbox mounted inside the hub of an aluminum wheel with polyurethane tread. Designed for mobile platform traction systems with optional encoder feedback to support positioning capability and electromagnetic brake to hold position when power is removed. The MPW86 combines optimum performance with high-efficiency, quiet operation and long life.

ElectroCraft MobilePower™ MPW series wheel drives feature an integrated design that provides increased performance and reliability at an affordable price compared to traditional motor/gearbox/wheel combinations. As with all ElectroCraft products, the MPW series wheel drives are customizable to meet specific application requirements.

Features:

  • Smooth, efficient motion
  • Compact, lightweight, durable and highly reliable integrated design
  • Powerful starting torque:
    • Peak torque up to 35 Nm
    • Continuous torque up to 20 Nm
  • Configurable or completely customizable designs
    • Motor, gearbox, wheel, brake, encoder, cabling
  • Typical applications:
    • Automated Guided Vehicles
    • Autonomous Mobile Robots
MPW86 Model Number Legend

Additional Product Details

Outline Drawing

Technical Drawings

Specifications & Winding Data

MPW86 Wheel Drive Motor Stack Size & Winding Models
Specifications MPW86-120V24 MPW86-120V48 MPW86-185V24 MPW86-185V48
10:1 20:1 10:1 20:1 10:1 20:1 10:1 20:1
Design Voltage (VDC) 24 48 24 48
Peak Torque (lb-in) 265 309 265 309 265 309 265 309
Peak Torque (Nm) 30 35 30 35 30 35 30 35
Peak Current (Amps) 80 47 40 23 73 43 29 17
Peak Power (Watts) 346 324 376 352 500 462 561 451
Continuous Stall Torque* (lb-in) 73 137 96 177 107 177 146 177
Continuous Stall Torque* (Nm) 8 16 11 20 12 20 17 20
Continuous Stall Current (Amps) 22 21 15 13 30 24 16 10
Continuous Torque at Rated Speed* (lb-in) 39 74 45 84 94 177 102 177
Continuous Torque at Rated Speed* (Nm) 4.5 8.4 5.1 9.5 10.7 20.0 11.6 20
Continuous Current at Rated Speed (Amps) 12 11 7 6 26 24 11 10
Continuous Power at Rated Speed (Watts) 193 180 200 184 359 314 352 314
Continuous Rated Wheel Speed (RPM) 410 205 375 185 320 150 290 150
Continuous Rated Wheel Speed (Meters/Sec) 4.3 2.2 3.9 1.9 3.4 1.6 3.0 1.6
Continuous Rated Wheel Speed (Feet/Sec) 14.1 7.1 12.9 6.4 11.0 5.2 10.0 5.2
Continuous Rated Wheel Speed (KPH) 15.5 7.7 14.1 7.0 12.1 5.7 10.9 5.7
Continuous Rated Wheel Speed (MPH) 9.6 4.8 8.8 4.3 7.5 3.5 6.8 3.5
Standard Wheel Diameter (mm) 200
Wheel Type / Hardness Aluminum Hub with PTMEG POLYETHER Shore A 70 (Red)
Maximum Axial Load (N) 445
Maximum Axial Load (lbs) 100
Maximum Radial Load (N) 2,224
Maximum Radial Load (lbs) 500
Peak Acceleration at Full Radial Load (m/s²) 1.3 1.5 1.3 1.5 1.3 1.5 1.3 1.5
Peak Efficiency (%) 75 70 77 72 78 73 82 76
Backlash (degrees) <1
Service Life (hours) 20,000
Gear Motor Voltage Constant (V / kRPM) 39 78 78 157 43 86 107 213
Gear Motor Torque Constant (lb-in / Amp) 3.3 6.6 6.6 13.2 3.6 7.3 9.0 18.0
Gear Motor Torque Constant (Nm / Amp) 0.37 0.75 0.75 1.50 0.41 0.82 1.02 2.04
Motor Winding Resistance (Ohms) 0.09 0.23 0.07 0.23
Motor Winding Inductance (mH) 0.37 1.54 0.27 1.36
Motor Constant (oz-in / √ Watt) 17.5 22.3 21.9 30.1
Motor Constant (mNm / √ Watt) 123 157 155 212
Motor Electrical Constant (msec) 4.1 6.7 3.9 5.9
Motor Mechanical Constant (msec) 7.1 4.4 8.1 4.3
Motor Thermal Time Constant (sec) 745 1,219
Motor Rotor inertia (oz-in²) 5.9 10.7
Motor Rotor inertia (g-cm²) 1,076 1,949
Motor Thermal Resistance (C / Watt) 1.3 1.3
Number of Motor Poles 8
Total Weight - no wheel (lb) 9.3 9.0 9.3 9.0 11.7 11.5 11.7 11.5
Total Weight - no wheel (Kg) 4.2 4.1 4.2 4.1 5.3 5.2 5.3 5.2
Total Length - w/out encoder & brake (inch) 5.2 6.5
Total Length - w/out encoder & brake (mm) 131.4 164.6
Storage Temperature -40C to 60C
Certifications CE, RoHS

Notes:

*Continuous rating based on a 25°C ambient temperature, winding temperature rise of 125°C. Mounted on a 12 X 12 X 0.25 in aluminum heat sink.
Performance ratings based on MPW86 in combination with ElectroCraft's CPP Series Brushless Motor Drive

Speed / Torque Curves

MPW86-120V24 10:1 Performance Chart MPW86-120V24 20:1 Performance Chart MPW86-120V48 10:1 Performance Chart MPW86-120V48 20:1 Performance Chart MPW86-185V24 10:1 Performance Chart MPW86-185V24 20:1 Performance Chart MPW86-185V48 10:1 Performance Chart MPW86-185V48 20:1 Performance Chart

Connection

ROTATION: CCW FACING LEAD END

SENSOR OUTPUT
S1 S2 S3
1 0 1
1 0 0
1 1 0
0 1 0
0 1 1
0 0 1
DRIVER OUTPUT
Ø A Ø B Ø C
LOW HI X
LOW X HI
X LOW HI
HI LOW X
HI X LOW
X HI LOW

 

hall diagram

HALL PINOUTS (5) #24 AWG LEADS
COLOR FUNCTION
ORG 3-24 VDC
BLK GROUND
YEL S1
GRY S2
GRN S3
BRAKE (2) #18 AWG
COLOR FUNCTION
BLACK 24VDC
BLACK GROUND

* See drawing #113-0000006

ENCODER PINOUTS (15) #28 AWG LEADS
COLOR FUNCTION
YELLOW A
YEL/WHT A-
BLUE B
BLU/WHT B-
ORANGE INDEX
ORG/WHT INDEX-
GREEN S1
GRN/WHT S1-
BROWN S2
BRN/WHT S2-
WHITE S3
GRY/WHT S3-
RED +5VDC
BLACK GROUND
GRAY NC

CAD

Drive Compatibility

Motor P/N Cont Stall
Current
(ARMS)
Peak
Current
(ARMS)
Voltage Drive Model
Imperial Metric PRO-Series (-CAN) PRO-Series (-CAT) CPP-Universal Drive
MPW86-120V24 (10:1) 22.0 80.0 24 N/A N/A CPP-A40V24A
MPW86-120V48 (10:1) 15.0 40.0 48 N/A N/A CPP-A24V80A
MPW86-185V24 (10:1) 30.0 73.0 24 N/A N/A CPP-A40V24A
MPW86-185V48 (10:1) 16.0 29.0 48 PRO-A20V80A PRO-A20V80A CPP-A24V80A
MPW86-120V24 (20:1) 21.0 47.0 24 N/A N/A CPP-A40V24A
MPW86-120V48 (20:1) 13.0 23.0 48 PRO-A20V80A PRO-A20V80A CPP-A24V80A
MPW86-185V24 (20:1) 24.0 43.0 24 N/A N/A CPP-A40V24A
MPW86-185V48 (20:1) 10.0 17.0 48 PRO-A20V80A PRO-A20V80A CPP-A24V80A
  1. Note1: CPP-A40V24A maximum continuous current = 28.3Arms, maximum peak current = 70.7Arms

ElectroCraft Rapid Delivery Program

Some versions of this product are available via ElectroCraft's Rapid Delivery Program. Lead times for these products are given in working days and stated below. Please note, these lead times may be exceeded during holiday periods or due to unforeseen circumstances. Always contact your local ElectroCraft representative for confirmation of availability.

Rapid delivery products are stocked in locations all over the World. If the product you require is not stocked in your region, you may request accelerated delivery from other areas. Please consult your local representative for more information.

Customers are responsible for all freight charges.

Rapid Delivery to:

Select the region where the product would be delivered to.

The Americas - View Cart

Part Number Description Add to Cart
MPW86-185V24-0000-S020 MPW86 Wheel Drive MobilePower™ Wheel Drive Buy Now
MPW86-185V48-0000-S020 MPW86 Wheel Drive MobilePower™ Wheel Drive Buy Now
MPW86-185V24-1000-S020 86mm Brushless DC Gear Motor/Wheel Drive, 24VDC, 20:1 ratio, 35 Nm peak torque, 20 Nm continuous torque at 150RPM rated speed, 200mm wheel, 2048 line differential commutating optical encoder, with brake Buy Now
MPW86-185V48-1000-S020 86mm Brushless DC Gear Motor/Wheel Drive, 48VDC, 20:1 ratio, 35 Nm peak torque, 20 Nm continuous torque at 150RPM rated speed, 200mm wheel, 2048 line differential commutating optical encoder, with brake Buy Now

Europe, the Middle East and Africa

Part Number Description Typical Lead Time
MPW86-185V24-0000-S020 MPW86 Wheel Drive MobilePower™ Wheel Drive 2 days
MPW86-185V48-0000-S020 MPW86 Wheel Drive MobilePower™ Wheel Drive 2 days
MPW86-185V24-1000-S020 86mm Brushless DC Gear Motor/Wheel Drive, 24VDC, 20:1 ratio, 35 Nm peak torque, 20 Nm continuous torque at 150RPM rated speed, 200mm wheel, 2048 line differential commutating optical encoder, with brake 2 days
MPW86-185V48-1000-S020 86mm Brushless DC Gear Motor/Wheel Drive, 48VDC, 20:1 ratio, 35 Nm peak torque, 20 Nm continuous torque at 150RPM rated speed, 200mm wheel, 2048 line differential commutating optical encoder, with brake 2 days

Asia

Part Number Description Typical Lead Time
MPW86-185V24-0000-S020 MPW86 Wheel Drive MobilePower™ Wheel Drive 2 days
MPW86-185V48-0000-S020 MPW86 Wheel Drive MobilePower™ Wheel Drive 2 days
MPW86-185V24-1000-S020 86mm Brushless DC Gear Motor/Wheel Drive, 24VDC, 20:1 ratio, 35 Nm peak torque, 20 Nm continuous torque at 150RPM rated speed, 200mm wheel, 2048 line differential commutating optical encoder, with brake 2 days
MPW86-185V48-1000-S020 86mm Brushless DC Gear Motor/Wheel Drive, 48VDC, 20:1 ratio, 35 Nm peak torque, 20 Nm continuous torque at 150RPM rated speed, 200mm wheel, 2048 line differential commutating optical encoder, with brake 2 days